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5019 Aluminum vs. SAE-AISI 1015 Steel

5019 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1015 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5019 aluminum and the bottom bar is SAE-AISI 1015 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 2.2 to 18
20 to 32
Fatigue Strength, MPa 100 to 160
170 to 250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 170 to 210
260 to 270
Tensile Strength: Ultimate (UTS), MPa 280 to 360
390 to 440
Tensile Strength: Yield (Proof), MPa 120 to 300
210 to 370

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 640
1470
Melting Onset (Solidus), °C 540
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
52
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 98
7.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 9.0
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1180
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.6 to 40
83 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 650
120 to 360
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 29 to 38
14 to 15
Strength to Weight: Bending, points 35 to 42
15 to 16
Thermal Diffusivity, mm2/s 52
14
Thermal Shock Resistance, points 13 to 16
12 to 14

Alloy Composition

Aluminum (Al), % 91.5 to 95.3
0
Carbon (C), % 0
0.13 to 0.18
Chromium (Cr), % 0 to 0.2
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
99.13 to 99.57
Magnesium (Mg), % 4.5 to 5.6
0
Manganese (Mn), % 0.1 to 0.6
0.3 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0