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5021 Aluminum vs. 3203 Aluminum

Both 5021 aluminum and 3203 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5021 aluminum and the bottom bar is 3203 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 1.1 to 3.4
4.5 to 29
Fatigue Strength, MPa 85 to 110
46 to 92
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 170
72 to 120
Tensile Strength: Ultimate (UTS), MPa 300 to 310
110 to 200
Tensile Strength: Yield (Proof), MPa 240 to 270
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
170
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
43
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.6
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1 to 10
8.0 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 550
11 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 30 to 32
11 to 20
Strength to Weight: Bending, points 37
19 to 28
Thermal Diffusivity, mm2/s 57
70
Thermal Shock Resistance, points 13 to 14
4.9 to 8.8

Alloy Composition

Aluminum (Al), % 95.2 to 97.7
96.9 to 99
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.15
0 to 0.050
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0.1 to 0.5
1.0 to 1.5
Silicon (Si), % 0 to 0.4
0 to 0.6
Zinc (Zn), % 0 to 0.15
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants