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5021 Aluminum vs. 4145 Aluminum

Both 5021 aluminum and 4145 aluminum are aluminum alloys. They have 86% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5021 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
73
Elongation at Break, % 1.1 to 3.4
2.2
Fatigue Strength, MPa 85 to 110
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Shear Strength, MPa 170
69
Tensile Strength: Ultimate (UTS), MPa 300 to 310
120
Tensile Strength: Yield (Proof), MPa 240 to 270
68

Thermal Properties

Latent Heat of Fusion, J/g 400
540
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 640
590
Melting Onset (Solidus), °C 590
520
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 140
100
Thermal Expansion, µm/m-K 23
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
26
Electrical Conductivity: Equal Weight (Specific), % IACS 120
84

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.6
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1 to 10
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 550
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 30 to 32
12
Strength to Weight: Bending, points 37
19
Thermal Diffusivity, mm2/s 57
42
Thermal Shock Resistance, points 13 to 14
5.5

Alloy Composition

Aluminum (Al), % 95.2 to 97.7
83 to 87.4
Chromium (Cr), % 0 to 0.15
0 to 0.15
Copper (Cu), % 0 to 0.15
3.3 to 4.7
Iron (Fe), % 0 to 0.5
0 to 0.8
Magnesium (Mg), % 2.2 to 2.8
0 to 0.15
Manganese (Mn), % 0.1 to 0.5
0 to 0.15
Silicon (Si), % 0 to 0.4
9.3 to 10.7
Zinc (Zn), % 0 to 0.15
0 to 0.2
Residuals, % 0
0 to 0.15