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5021 Aluminum vs. 6065 Aluminum

Both 5021 aluminum and 6065 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5021 aluminum and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 1.1 to 3.4
4.5 to 11
Fatigue Strength, MPa 85 to 110
96 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 170
190 to 230
Tensile Strength: Ultimate (UTS), MPa 300 to 310
310 to 400
Tensile Strength: Yield (Proof), MPa 240 to 270
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 590
590
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 140
170
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
43
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.6
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1 to 10
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 550
540 to 1040
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 30 to 32
31 to 40
Strength to Weight: Bending, points 37
36 to 43
Thermal Diffusivity, mm2/s 57
67
Thermal Shock Resistance, points 13 to 14
14 to 18

Alloy Composition

Aluminum (Al), % 95.2 to 97.7
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Chromium (Cr), % 0 to 0.15
0 to 0.15
Copper (Cu), % 0 to 0.15
0.15 to 0.4
Iron (Fe), % 0 to 0.5
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 2.2 to 2.8
0.8 to 1.2
Manganese (Mn), % 0.1 to 0.5
0 to 0.15
Silicon (Si), % 0 to 0.4
0.4 to 0.8
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.15
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15