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5021 Aluminum vs. 6066 Aluminum

Both 5021 aluminum and 6066 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5021 aluminum and the bottom bar is 6066 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 1.1 to 3.4
7.8 to 17
Fatigue Strength, MPa 85 to 110
94 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 170
95 to 240
Tensile Strength: Ultimate (UTS), MPa 300 to 310
160 to 400
Tensile Strength: Yield (Proof), MPa 240 to 270
93 to 360

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
560
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 140
150
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
40
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.6
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1 to 10
23 to 52
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 550
61 to 920
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 30 to 32
16 to 39
Strength to Weight: Bending, points 37
23 to 43
Thermal Diffusivity, mm2/s 57
61
Thermal Shock Resistance, points 13 to 14
6.9 to 17

Alloy Composition

Aluminum (Al), % 95.2 to 97.7
93 to 97
Chromium (Cr), % 0 to 0.15
0 to 0.4
Copper (Cu), % 0 to 0.15
0.7 to 1.2
Iron (Fe), % 0 to 0.5
0 to 0.5
Magnesium (Mg), % 2.2 to 2.8
0.8 to 1.4
Manganese (Mn), % 0.1 to 0.5
0.6 to 1.1
Silicon (Si), % 0 to 0.4
0.9 to 1.8
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.15
0 to 0.25
Residuals, % 0
0 to 0.15