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5021 Aluminum vs. AZ91B Magnesium

5021 aluminum belongs to the aluminum alloys classification, while AZ91B magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5021 aluminum and the bottom bar is AZ91B magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
46
Elongation at Break, % 1.1 to 3.4
5.0
Fatigue Strength, MPa 85 to 110
79
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 170
140
Tensile Strength: Ultimate (UTS), MPa 300 to 310
240
Tensile Strength: Yield (Proof), MPa 240 to 270
160

Thermal Properties

Latent Heat of Fusion, J/g 400
360
Maximum Temperature: Mechanical, °C 180
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 590
470
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 140
73
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
11
Electrical Conductivity: Equal Weight (Specific), % IACS 120
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.6
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1 to 10
11
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 550
280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 30 to 32
38
Strength to Weight: Bending, points 37
49
Thermal Diffusivity, mm2/s 57
42
Thermal Shock Resistance, points 13 to 14
14

Alloy Composition

Aluminum (Al), % 95.2 to 97.7
8.3 to 9.7
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.15
0 to 0.35
Iron (Fe), % 0 to 0.5
0
Magnesium (Mg), % 2.2 to 2.8
87.9 to 91.2
Manganese (Mn), % 0.1 to 0.5
0.13 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 0 to 0.4
0 to 0.5
Zinc (Zn), % 0 to 0.15
0.35 to 1.0
Residuals, % 0 to 0.15
0