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5021 Aluminum vs. EN 1.0535 Steel

5021 aluminum belongs to the aluminum alloys classification, while EN 1.0535 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5021 aluminum and the bottom bar is EN 1.0535 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 3.4
12
Fatigue Strength, MPa 85 to 110
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 170
420
Tensile Strength: Ultimate (UTS), MPa 300 to 310
690
Tensile Strength: Yield (Proof), MPa 240 to 270
340

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
48
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1 to 10
69
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 550
310
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 30 to 32
25
Strength to Weight: Bending, points 37
22
Thermal Diffusivity, mm2/s 57
13
Thermal Shock Resistance, points 13 to 14
22

Alloy Composition

Aluminum (Al), % 95.2 to 97.7
0
Carbon (C), % 0
0.52 to 0.6
Chromium (Cr), % 0 to 0.15
0 to 0.4
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.5
97.1 to 98.9
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0.1 to 0.5
0.6 to 0.9
Molybdenum (Mo), % 0
0 to 0.1
Nickel (Ni), % 0
0 to 0.4
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.4
0 to 0.4
Sulfur (S), % 0
0 to 0.045
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0