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5021 Aluminum vs. S66286 Stainless Steel

5021 aluminum belongs to the aluminum alloys classification, while S66286 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5021 aluminum and the bottom bar is S66286 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 3.4
17 to 40
Fatigue Strength, MPa 85 to 110
240 to 410
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
75
Shear Strength, MPa 170
420 to 630
Tensile Strength: Ultimate (UTS), MPa 300 to 310
620 to 1020
Tensile Strength: Yield (Proof), MPa 240 to 270
280 to 670

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 180
920
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 590
1370
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
26
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.6
6.0
Embodied Energy, MJ/kg 150
87
Embodied Water, L/kg 1180
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1 to 10
150 to 200
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 550
190 to 1150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 30 to 32
22 to 36
Strength to Weight: Bending, points 37
20 to 28
Thermal Diffusivity, mm2/s 57
4.0
Thermal Shock Resistance, points 13 to 14
13 to 22

Alloy Composition

Aluminum (Al), % 95.2 to 97.7
0 to 0.35
Boron (B), % 0
0.0010 to 0.010
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.15
13.5 to 16
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.5
49.1 to 59.5
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0.1 to 0.5
0 to 2.0
Molybdenum (Mo), % 0
1.0 to 1.5
Nickel (Ni), % 0
24 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
1.9 to 2.4
Vanadium (V), % 0
0.1 to 0.5
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0