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5021 Aluminum vs. ZK40A Magnesium

5021 aluminum belongs to the aluminum alloys classification, while ZK40A magnesium belongs to the magnesium alloys.

For each property being compared, the top bar is 5021 aluminum and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
45
Elongation at Break, % 1.1 to 3.4
4.2
Fatigue Strength, MPa 85 to 110
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
17
Shear Strength, MPa 170
160
Tensile Strength: Ultimate (UTS), MPa 300 to 310
280
Tensile Strength: Yield (Proof), MPa 240 to 270
260

Thermal Properties

Latent Heat of Fusion, J/g 400
340
Maximum Temperature: Mechanical, °C 180
120
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 590
540
Specific Heat Capacity, J/kg-K 900
970
Thermal Conductivity, W/m-K 140
110
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
27
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
1.8
Embodied Carbon, kg CO2/kg material 8.6
24
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1 to 10
12
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 550
740
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
65
Strength to Weight: Axial, points 30 to 32
43
Strength to Weight: Bending, points 37
53
Thermal Diffusivity, mm2/s 57
62
Thermal Shock Resistance, points 13 to 14
17

Alloy Composition

Aluminum (Al), % 95.2 to 97.7
0
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.5
0
Magnesium (Mg), % 2.2 to 2.8
94.2 to 96.1
Manganese (Mn), % 0.1 to 0.5
0
Silicon (Si), % 0 to 0.4
0
Zinc (Zn), % 0 to 0.15
3.5 to 4.5
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0
0 to 0.3