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5026 Aluminum vs. 5040 Aluminum

Both 5026 aluminum and 5040 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 5.1 to 11
5.7 to 6.8
Fatigue Strength, MPa 94 to 140
100 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150 to 180
140 to 150
Tensile Strength: Ultimate (UTS), MPa 260 to 320
240 to 260
Tensile Strength: Yield (Proof), MPa 120 to 250
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 210
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 510
600
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
41
Electrical Conductivity: Equal Weight (Specific), % IACS 99
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 8.9
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 26 to 32
24 to 26
Strength to Weight: Bending, points 33 to 37
31 to 32
Thermal Diffusivity, mm2/s 52
64
Thermal Shock Resistance, points 11 to 14
10 to 11

Alloy Composition

Aluminum (Al), % 88.2 to 94.7
95.2 to 98
Chromium (Cr), % 0 to 0.3
0.1 to 0.3
Copper (Cu), % 0.1 to 0.8
0 to 0.25
Iron (Fe), % 0.2 to 1.0
0 to 0.7
Magnesium (Mg), % 3.9 to 4.9
1.0 to 1.5
Manganese (Mn), % 0.6 to 1.8
0.9 to 1.4
Silicon (Si), % 0.55 to 1.4
0 to 0.3
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 1.0
0 to 0.25
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0
0 to 0.15

Comparable Variants