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5026 Aluminum vs. 7204 Aluminum

Both 5026 aluminum and 7204 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 5.1 to 11
11 to 13
Fatigue Strength, MPa 94 to 140
110 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150 to 180
130 to 220
Tensile Strength: Ultimate (UTS), MPa 260 to 320
220 to 380
Tensile Strength: Yield (Proof), MPa 120 to 250
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 210
210
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 510
520
Specific Heat Capacity, J/kg-K 890
880
Thermal Conductivity, W/m-K 130
150
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
39
Electrical Conductivity: Equal Weight (Specific), % IACS 99
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.9
Embodied Carbon, kg CO2/kg material 8.9
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
110 to 710
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
47
Strength to Weight: Axial, points 26 to 32
21 to 36
Strength to Weight: Bending, points 33 to 37
28 to 40
Thermal Diffusivity, mm2/s 52
58
Thermal Shock Resistance, points 11 to 14
9.4 to 16

Alloy Composition

Aluminum (Al), % 88.2 to 94.7
90.5 to 94.8
Chromium (Cr), % 0 to 0.3
0 to 0.3
Copper (Cu), % 0.1 to 0.8
0 to 0.2
Iron (Fe), % 0.2 to 1.0
0 to 0.35
Magnesium (Mg), % 3.9 to 4.9
1.0 to 2.0
Manganese (Mn), % 0.6 to 1.8
0.2 to 0.7
Silicon (Si), % 0.55 to 1.4
0 to 0.3
Titanium (Ti), % 0 to 0.2
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 1.0
4.0 to 5.0
Zirconium (Zr), % 0 to 0.3
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants