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5026 Aluminum vs. ASTM Grade HI Steel

5026 aluminum belongs to the aluminum alloys classification, while ASTM grade HI steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is ASTM grade HI steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 5.1 to 11
11
Fatigue Strength, MPa 94 to 140
150
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 260 to 320
550
Tensile Strength: Yield (Proof), MPa 120 to 250
270

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 210
1100
Melting Completion (Liquidus), °C 650
1400
Melting Onset (Solidus), °C 510
1350
Specific Heat Capacity, J/kg-K 890
490
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 99
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.9
4.1
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1150
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
52
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26 to 32
20
Strength to Weight: Bending, points 33 to 37
19
Thermal Diffusivity, mm2/s 52
3.9
Thermal Shock Resistance, points 11 to 14
12

Alloy Composition

Aluminum (Al), % 88.2 to 94.7
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0 to 0.3
26 to 30
Copper (Cu), % 0.1 to 0.8
0
Iron (Fe), % 0.2 to 1.0
46.9 to 59.8
Magnesium (Mg), % 3.9 to 4.9
0
Manganese (Mn), % 0.6 to 1.8
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
14 to 18
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.55 to 1.4
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 1.0
0
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0