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5026 Aluminum vs. AWS ERNiCrMo-4

5026 aluminum belongs to the aluminum alloys classification, while AWS ERNiCrMo-4 belongs to the nickel alloys. There are 20 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is AWS ERNiCrMo-4.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
220
Elongation at Break, % 5.1 to 11
28
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
84
Tensile Strength: Ultimate (UTS), MPa 260 to 320
790

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Melting Completion (Liquidus), °C 650
1590
Melting Onset (Solidus), °C 510
1530
Specific Heat Capacity, J/kg-K 890
410
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
70
Density, g/cm3 2.8
9.0
Embodied Carbon, kg CO2/kg material 8.9
13
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1150
280

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
22
Strength to Weight: Axial, points 26 to 32
24
Strength to Weight: Bending, points 33 to 37
21
Thermal Shock Resistance, points 11 to 14
22

Alloy Composition

Aluminum (Al), % 88.2 to 94.7
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0 to 0.3
14.5 to 16.5
Cobalt (Co), % 0
0 to 2.5
Copper (Cu), % 0.1 to 0.8
0 to 0.5
Iron (Fe), % 0.2 to 1.0
4.0 to 7.0
Magnesium (Mg), % 3.9 to 4.9
0
Manganese (Mn), % 0.6 to 1.8
0 to 1.0
Molybdenum (Mo), % 0
15 to 17
Nickel (Ni), % 0
50 to 63.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.55 to 1.4
0 to 0.080
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
3.0 to 4.5
Vanadium (V), % 0
0 to 0.35
Zinc (Zn), % 0 to 1.0
0
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0
0 to 0.5