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5026 Aluminum vs. AZ91D Magnesium

5026 aluminum belongs to the aluminum alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
46
Elongation at Break, % 5.1 to 11
2.3 to 4.5
Fatigue Strength, MPa 94 to 140
74 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 150 to 180
120 to 140
Tensile Strength: Ultimate (UTS), MPa 260 to 320
160 to 220
Tensile Strength: Yield (Proof), MPa 120 to 250
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 210
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 510
490
Specific Heat Capacity, J/kg-K 890
990
Thermal Conductivity, W/m-K 130
78
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
11
Electrical Conductivity: Equal Weight (Specific), % IACS 99
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.8
1.7
Embodied Carbon, kg CO2/kg material 8.9
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1150
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
69 to 170
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 49
69
Strength to Weight: Axial, points 26 to 32
26 to 34
Strength to Weight: Bending, points 33 to 37
38 to 46
Thermal Diffusivity, mm2/s 52
45
Thermal Shock Resistance, points 11 to 14
9.5 to 13

Alloy Composition

Aluminum (Al), % 88.2 to 94.7
8.3 to 9.7
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0.1 to 0.8
0 to 0.030
Iron (Fe), % 0.2 to 1.0
0 to 0.0050
Magnesium (Mg), % 3.9 to 4.9
88.7 to 91.2
Manganese (Mn), % 0.6 to 1.8
0.15 to 0.5
Nickel (Ni), % 0
0 to 0.0020
Silicon (Si), % 0.55 to 1.4
0 to 0.1
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 1.0
0.35 to 1.0
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0