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5026 Aluminum vs. EN 1.0038 Steel

5026 aluminum belongs to the aluminum alloys classification, while EN 1.0038 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is EN 1.0038 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 5.1 to 11
23 to 25
Fatigue Strength, MPa 94 to 140
140 to 160
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 150 to 180
240 to 270
Tensile Strength: Ultimate (UTS), MPa 260 to 320
380 to 430
Tensile Strength: Yield (Proof), MPa 120 to 250
200 to 220

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 210
400
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 130
49
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 99
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.9
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1150
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
72 to 88
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
110 to 130
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 26 to 32
13 to 15
Strength to Weight: Bending, points 33 to 37
15 to 16
Thermal Diffusivity, mm2/s 52
13
Thermal Shock Resistance, points 11 to 14
12 to 13

Alloy Composition

Aluminum (Al), % 88.2 to 94.7
0
Carbon (C), % 0
0 to 0.23
Chromium (Cr), % 0 to 0.3
0 to 0.3
Copper (Cu), % 0.1 to 0.8
0 to 0.6
Iron (Fe), % 0.2 to 1.0
97.1 to 100
Magnesium (Mg), % 3.9 to 4.9
0
Manganese (Mn), % 0.6 to 1.8
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.080
Nickel (Ni), % 0
0 to 0.3
Nitrogen (N), % 0
0 to 0.014
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.55 to 1.4
0 to 0.55
Sulfur (S), % 0
0 to 0.045
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 1.0
0
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0