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5040 Aluminum vs. 1080A Aluminum

Both 5040 aluminum and 1080A aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 1080A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
18 to 40
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 5.7 to 6.8
2.3 to 34
Fatigue Strength, MPa 100 to 130
18 to 50
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 150
49 to 81
Tensile Strength: Ultimate (UTS), MPa 240 to 260
74 to 140
Tensile Strength: Yield (Proof), MPa 190 to 230
17 to 120

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
230
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
62
Electrical Conductivity: Equal Weight (Specific), % IACS 130
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
3.1 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
2.1 to 100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 24 to 26
7.6 to 15
Strength to Weight: Bending, points 31 to 32
14 to 22
Thermal Diffusivity, mm2/s 64
94
Thermal Shock Resistance, points 10 to 11
3.3 to 6.4

Alloy Composition

Aluminum (Al), % 95.2 to 98
99.8 to 100
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0 to 0.030
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.7
0 to 0.15
Magnesium (Mg), % 1.0 to 1.5
0 to 0.020
Manganese (Mn), % 0.9 to 1.4
0 to 0.020
Silicon (Si), % 0 to 0.3
0 to 0.15
Titanium (Ti), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.25
0 to 0.060
Residuals, % 0 to 0.15
0

Comparable Variants