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5040 Aluminum vs. 1100 Aluminum

Both 5040 aluminum and 1100 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 1100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 5.7 to 6.8
1.1 to 32
Fatigue Strength, MPa 100 to 130
32 to 71
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 150
54 to 95
Tensile Strength: Ultimate (UTS), MPa 240 to 260
86 to 170
Tensile Strength: Yield (Proof), MPa 190 to 230
28 to 150

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 600
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
220
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
59
Electrical Conductivity: Equal Weight (Specific), % IACS 130
190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
0.76 to 52
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
5.7 to 170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 24 to 26
8.7 to 17
Strength to Weight: Bending, points 31 to 32
16 to 25
Thermal Diffusivity, mm2/s 64
90
Thermal Shock Resistance, points 10 to 11
3.7 to 7.4

Alloy Composition

Aluminum (Al), % 95.2 to 98
99 to 99.95
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0.050 to 0.2
Iron (Fe), % 0 to 0.7
0 to 1.0
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 0.050
Silicon (Si), % 0 to 0.3
0 to 1.0
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants