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5040 Aluminum vs. 1435 Aluminum

Both 5040 aluminum and 1435 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 1435 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 5.7 to 6.8
4.1 to 32
Fatigue Strength, MPa 100 to 130
27 to 49
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 150
54 to 87
Tensile Strength: Ultimate (UTS), MPa 240 to 260
81 to 150
Tensile Strength: Yield (Proof), MPa 190 to 230
23 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
230
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
60
Electrical Conductivity: Equal Weight (Specific), % IACS 130
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
5.0 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
3.8 to 110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 24 to 26
8.3 to 15
Strength to Weight: Bending, points 31 to 32
15 to 23
Thermal Diffusivity, mm2/s 64
93
Thermal Shock Resistance, points 10 to 11
3.6 to 6.7

Alloy Composition

Aluminum (Al), % 95.2 to 98
99.35 to 99.7
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0 to 0.020
Iron (Fe), % 0 to 0.7
0.3 to 0.5
Magnesium (Mg), % 1.0 to 1.5
0 to 0.050
Manganese (Mn), % 0.9 to 1.4
0 to 0.050
Silicon (Si), % 0 to 0.3
0 to 0.15
Titanium (Ti), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0