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5040 Aluminum vs. 2117 Aluminum

Both 5040 aluminum and 2117 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 2117 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
70
Elastic (Young's, Tensile) Modulus, GPa 70
71
Elongation at Break, % 5.7 to 6.8
26
Fatigue Strength, MPa 100 to 130
95
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 140 to 150
200
Tensile Strength: Ultimate (UTS), MPa 240 to 260
300
Tensile Strength: Yield (Proof), MPa 190 to 230
170

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
220
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
550
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 160
150
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
40
Electrical Conductivity: Equal Weight (Specific), % IACS 130
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.8
3.0
Embodied Carbon, kg CO2/kg material 8.3
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
64
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
190
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
47
Strength to Weight: Axial, points 24 to 26
28
Strength to Weight: Bending, points 31 to 32
33
Thermal Diffusivity, mm2/s 64
59
Thermal Shock Resistance, points 10 to 11
12

Alloy Composition

Aluminum (Al), % 95.2 to 98
91 to 97.6
Chromium (Cr), % 0.1 to 0.3
0 to 0.1
Copper (Cu), % 0 to 0.25
2.2 to 4.5
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 1.0 to 1.5
0.2 to 1.0
Manganese (Mn), % 0.9 to 1.4
0.4 to 1.0
Silicon (Si), % 0 to 0.3
0.2 to 0.8
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15