5040 Aluminum vs. 242.0 Aluminum
Both 5040 aluminum and 242.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.
For each property being compared, the top bar is 5040 aluminum and the bottom bar is 242.0 aluminum.
Metric UnitsUS Customary Units
Mechanical Properties
| Brinell Hardness | 66 to 74 | |
| 70 to 110 |
| Elastic (Young's, Tensile) Modulus, GPa | 70 | |
| 73 |
| Elongation at Break, % | 5.7 to 6.8 | |
| 0.5 to 1.5 |
| Fatigue Strength, MPa | 100 to 130 | |
| 55 to 110 |
| Poisson's Ratio | 0.33 | |
| 0.33 |
| Shear Modulus, GPa | 26 | |
| 27 |
| Shear Strength, MPa | 140 to 150 | |
| 150 to 240 |
| Tensile Strength: Ultimate (UTS), MPa | 240 to 260 | |
| 180 to 290 |
| Tensile Strength: Yield (Proof), MPa | 190 to 230 | |
| 120 to 220 |
Thermal Properties
| Latent Heat of Fusion, J/g | 400 | |
| 390 |
| Maximum Temperature: Mechanical, °C | 190 | |
| 210 |
| Melting Completion (Liquidus), °C | 650 | |
| 640 |
| Melting Onset (Solidus), °C | 600 | |
| 530 |
| Specific Heat Capacity, J/kg-K | 900 | |
| 870 |
| Thermal Conductivity, W/m-K | 160 | |
| 130 to 170 |
| Thermal Expansion, µm/m-K | 23 | |
| 22 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 41 | |
| 33 to 44 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 130 | |
| 96 to 130 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 9.5 | |
| 12 |
| Density, g/cm3 | 2.8 | |
| 3.1 |
| Embodied Carbon, kg CO2/kg material | 8.3 | |
| 8.3 |
| Embodied Energy, MJ/kg | 150 | |
| 150 |
| Embodied Water, L/kg | 1180 | |
| 1130 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 14 to 15 | |
| 1.3 to 3.4 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 260 to 380 | |
| 110 to 340 |
| Stiffness to Weight: Axial, points | 14 | |
| 13 |
| Stiffness to Weight: Bending, points | 50 | |
| 45 |
| Strength to Weight: Axial, points | 24 to 26 | |
| 16 to 26 |
| Strength to Weight: Bending, points | 31 to 32 | |
| 23 to 32 |
| Thermal Diffusivity, mm2/s | 64 | |
| 50 to 62 |
| Thermal Shock Resistance, points | 10 to 11 | |
| 8.0 to 13 |
Alloy Composition
| Aluminum (Al), % | 95.2 to 98 | |
| 88.4 to 93.6 |
| Chromium (Cr), % | 0.1 to 0.3 | |
| 0 to 0.25 |
| Copper (Cu), % | 0 to 0.25 | |
| 3.5 to 4.5 |
| Iron (Fe), % | 0 to 0.7 | |
| 0 to 1.0 |
| Magnesium (Mg), % | 1.0 to 1.5 | |
| 1.2 to 1.8 |
| Manganese (Mn), % | 0.9 to 1.4 | |
| 0 to 0.35 |
| Nickel (Ni), % | 0 | |
| 1.7 to 2.3 |
| Silicon (Si), % | 0 to 0.3 | |
| 0 to 0.7 |
| Titanium (Ti), % | 0 | |
| 0 to 0.25 |
| Zinc (Zn), % | 0 to 0.25 | |
| 0 to 0.35 |
| Residuals, % | 0 | |
| 0 to 0.15 |