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5040 Aluminum vs. 4006 Aluminum

Both 5040 aluminum and 4006 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 4006 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
28 to 45
Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 5.7 to 6.8
3.4 to 24
Fatigue Strength, MPa 100 to 130
35 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 150
70 to 91
Tensile Strength: Ultimate (UTS), MPa 240 to 260
110 to 160
Tensile Strength: Yield (Proof), MPa 190 to 230
62 to 140

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
220
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
56
Electrical Conductivity: Equal Weight (Specific), % IACS 130
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
5.1 to 26
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
28 to 130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 24 to 26
11 to 16
Strength to Weight: Bending, points 31 to 32
19 to 24
Thermal Diffusivity, mm2/s 64
89
Thermal Shock Resistance, points 10 to 11
4.9 to 7.0

Alloy Composition

Aluminum (Al), % 95.2 to 98
97.4 to 98.7
Chromium (Cr), % 0.1 to 0.3
0 to 0.2
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.7
0.5 to 0.8
Magnesium (Mg), % 1.0 to 1.5
0 to 0.010
Manganese (Mn), % 0.9 to 1.4
0 to 0.050
Silicon (Si), % 0 to 0.3
0.8 to 1.2
Zinc (Zn), % 0 to 0.25
0 to 0.050
Residuals, % 0
0 to 0.15