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5040 Aluminum vs. 4015 Aluminum

Both 5040 aluminum and 4015 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 4015 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
35 to 70
Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 5.7 to 6.8
1.1 to 23
Fatigue Strength, MPa 100 to 130
46 to 71
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 150
82 to 120
Tensile Strength: Ultimate (UTS), MPa 240 to 260
130 to 220
Tensile Strength: Yield (Proof), MPa 190 to 230
50 to 200

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
41
Electrical Conductivity: Equal Weight (Specific), % IACS 130
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
2.4 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
18 to 290
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 24 to 26
13 to 22
Strength to Weight: Bending, points 31 to 32
21 to 30
Thermal Diffusivity, mm2/s 64
66
Thermal Shock Resistance, points 10 to 11
5.7 to 9.7

Alloy Composition

Aluminum (Al), % 95.2 to 98
94.9 to 97.9
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 1.0 to 1.5
0.1 to 0.5
Manganese (Mn), % 0.9 to 1.4
0.6 to 1.2
Silicon (Si), % 0 to 0.3
1.4 to 2.2
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15