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5040 Aluminum vs. 4032 Aluminum

Both 5040 aluminum and 4032 aluminum are aluminum alloys. They have 86% of their average alloy composition in common.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
120
Elastic (Young's, Tensile) Modulus, GPa 70
73
Elongation at Break, % 5.7 to 6.8
6.7
Fatigue Strength, MPa 100 to 130
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Shear Strength, MPa 140 to 150
260
Tensile Strength: Ultimate (UTS), MPa 240 to 260
390
Tensile Strength: Yield (Proof), MPa 190 to 230
320

Thermal Properties

Latent Heat of Fusion, J/g 400
570
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
570
Melting Onset (Solidus), °C 600
530
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
140
Thermal Expansion, µm/m-K 23
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
34
Electrical Conductivity: Equal Weight (Specific), % IACS 130
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.8
2.6
Embodied Carbon, kg CO2/kg material 8.3
7.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
25
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
700
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
53
Strength to Weight: Axial, points 24 to 26
41
Strength to Weight: Bending, points 31 to 32
45
Thermal Diffusivity, mm2/s 64
59
Thermal Shock Resistance, points 10 to 11
20

Alloy Composition

Aluminum (Al), % 95.2 to 98
81.1 to 87.2
Chromium (Cr), % 0.1 to 0.3
0 to 0.1
Copper (Cu), % 0 to 0.25
0.5 to 1.3
Iron (Fe), % 0 to 0.7
0 to 1.0
Magnesium (Mg), % 1.0 to 1.5
0.8 to 1.3
Manganese (Mn), % 0.9 to 1.4
0
Nickel (Ni), % 0
0.5 to 1.3
Silicon (Si), % 0 to 0.3
11 to 13.5
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0
0 to 0.15