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5040 Aluminum vs. 5005A Aluminum

Both 5040 aluminum and 5005A aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 5005A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
29 to 64
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 5.7 to 6.8
1.1 to 21
Fatigue Strength, MPa 100 to 130
38 to 82
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 150
71 to 130
Tensile Strength: Ultimate (UTS), MPa 240 to 260
110 to 230
Tensile Strength: Yield (Proof), MPa 190 to 230
43 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 600
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
200
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
52
Electrical Conductivity: Equal Weight (Specific), % IACS 130
170

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
2.0 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
14 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 24 to 26
12 to 24
Strength to Weight: Bending, points 31 to 32
19 to 31
Thermal Diffusivity, mm2/s 64
82
Thermal Shock Resistance, points 10 to 11
5.0 to 10

Alloy Composition

Aluminum (Al), % 95.2 to 98
97.5 to 99.3
Chromium (Cr), % 0.1 to 0.3
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 0 to 0.7
0 to 0.45
Magnesium (Mg), % 1.0 to 1.5
0.7 to 1.1
Manganese (Mn), % 0.9 to 1.4
0 to 0.15
Silicon (Si), % 0 to 0.3
0 to 0.3
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants