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5040 Aluminum vs. 6005 Aluminum

Both 5040 aluminum and 6005 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 6005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
90 to 95
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 5.7 to 6.8
9.5 to 17
Fatigue Strength, MPa 100 to 130
55 to 95
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 150
120 to 210
Tensile Strength: Ultimate (UTS), MPa 240 to 260
190 to 310
Tensile Strength: Yield (Proof), MPa 190 to 230
100 to 280

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
610
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
180 to 200
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
54
Electrical Conductivity: Equal Weight (Specific), % IACS 130
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
27 to 36
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
77 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 24 to 26
20 to 32
Strength to Weight: Bending, points 31 to 32
28 to 38
Thermal Diffusivity, mm2/s 64
74 to 83
Thermal Shock Resistance, points 10 to 11
8.6 to 14

Alloy Composition

Aluminum (Al), % 95.2 to 98
97.5 to 99
Chromium (Cr), % 0.1 to 0.3
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.35
Magnesium (Mg), % 1.0 to 1.5
0.4 to 0.6
Manganese (Mn), % 0.9 to 1.4
0 to 0.1
Silicon (Si), % 0 to 0.3
0.6 to 0.9
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15