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5040 Aluminum vs. 6016 Aluminum

Both 5040 aluminum and 6016 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 6016 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
55 to 80
Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 5.7 to 6.8
11 to 27
Fatigue Strength, MPa 100 to 130
68 to 89
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 150
130 to 170
Tensile Strength: Ultimate (UTS), MPa 240 to 260
200 to 280
Tensile Strength: Yield (Proof), MPa 190 to 230
110 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 600
610
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
190 to 210
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
48 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 130
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
29 to 47
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
82 to 340
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 24 to 26
21 to 29
Strength to Weight: Bending, points 31 to 32
29 to 35
Thermal Diffusivity, mm2/s 64
77 to 86
Thermal Shock Resistance, points 10 to 11
9.1 to 12

Alloy Composition

Aluminum (Al), % 95.2 to 98
96.4 to 98.8
Chromium (Cr), % 0.1 to 0.3
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 0 to 0.7
0 to 0.5
Magnesium (Mg), % 1.0 to 1.5
0.25 to 0.6
Manganese (Mn), % 0.9 to 1.4
0 to 0.2
Silicon (Si), % 0 to 0.3
1.0 to 1.5
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15