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5040 Aluminum vs. 6082 Aluminum

Both 5040 aluminum and 6082 aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 6082 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
40 to 95
Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 5.7 to 6.8
6.3 to 18
Fatigue Strength, MPa 100 to 130
55 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 150
84 to 220
Tensile Strength: Ultimate (UTS), MPa 240 to 260
140 to 340
Tensile Strength: Yield (Proof), MPa 190 to 230
85 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
580
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
42
Electrical Conductivity: Equal Weight (Specific), % IACS 130
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
19 to 43
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
52 to 710
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 24 to 26
14 to 35
Strength to Weight: Bending, points 31 to 32
21 to 40
Thermal Diffusivity, mm2/s 64
67
Thermal Shock Resistance, points 10 to 11
6.0 to 15

Alloy Composition

Aluminum (Al), % 95.2 to 98
95.2 to 98.3
Chromium (Cr), % 0.1 to 0.3
0 to 0.25
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.5
Magnesium (Mg), % 1.0 to 1.5
0.6 to 1.2
Manganese (Mn), % 0.9 to 1.4
0.4 to 1.0
Silicon (Si), % 0 to 0.3
0.7 to 1.3
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15