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5040 Aluminum vs. 7022 Aluminum

Both 5040 aluminum and 7022 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is 7022 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 5.7 to 6.8
6.3 to 8.0
Fatigue Strength, MPa 100 to 130
140 to 170
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 150
290 to 320
Tensile Strength: Ultimate (UTS), MPa 240 to 260
490 to 540
Tensile Strength: Yield (Proof), MPa 190 to 230
390 to 460

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 190
200
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
480
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 160
140
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
21
Electrical Conductivity: Equal Weight (Specific), % IACS 130
65

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.8
2.9
Embodied Carbon, kg CO2/kg material 8.3
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
29 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
1100 to 1500
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
47
Strength to Weight: Axial, points 24 to 26
47 to 51
Strength to Weight: Bending, points 31 to 32
47 to 50
Thermal Diffusivity, mm2/s 64
54
Thermal Shock Resistance, points 10 to 11
21 to 23

Alloy Composition

Aluminum (Al), % 95.2 to 98
87.9 to 92.4
Chromium (Cr), % 0.1 to 0.3
0.1 to 0.3
Copper (Cu), % 0 to 0.25
0.5 to 1.0
Iron (Fe), % 0 to 0.7
0 to 0.5
Magnesium (Mg), % 1.0 to 1.5
2.6 to 3.7
Manganese (Mn), % 0.9 to 1.4
0.1 to 0.4
Silicon (Si), % 0 to 0.3
0 to 0.5
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.25
4.3 to 5.2
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15