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5040 Aluminum vs. A206.0 Aluminum

Both 5040 aluminum and A206.0 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is A206.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 5.7 to 6.8
4.2 to 10
Fatigue Strength, MPa 100 to 130
90 to 180
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 150
260
Tensile Strength: Ultimate (UTS), MPa 240 to 260
390 to 440
Tensile Strength: Yield (Proof), MPa 190 to 230
250 to 380

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
670
Melting Onset (Solidus), °C 600
550
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
30
Electrical Conductivity: Equal Weight (Specific), % IACS 130
90

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.8
3.0
Embodied Carbon, kg CO2/kg material 8.3
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
16 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
440 to 1000
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 24 to 26
36 to 41
Strength to Weight: Bending, points 31 to 32
39 to 43
Thermal Diffusivity, mm2/s 64
48
Thermal Shock Resistance, points 10 to 11
17 to 19

Alloy Composition

Aluminum (Al), % 95.2 to 98
93.9 to 95.7
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
4.2 to 5.0
Iron (Fe), % 0 to 0.7
0 to 0.1
Magnesium (Mg), % 1.0 to 1.5
0 to 0.15
Manganese (Mn), % 0.9 to 1.4
0 to 0.2
Nickel (Ni), % 0
0 to 0.050
Silicon (Si), % 0 to 0.3
0 to 0.050
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15