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5040 Aluminum vs. A242.0 Aluminum

Both 5040 aluminum and A242.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
75
Elastic (Young's, Tensile) Modulus, GPa 70
73
Elongation at Break, % 5.7 to 6.8
1.6
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 240 to 260
220

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
210
Melting Completion (Liquidus), °C 650
680
Melting Onset (Solidus), °C 600
550
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 160
140
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
37
Electrical Conductivity: Equal Weight (Specific), % IACS 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.8
3.1
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
45
Strength to Weight: Axial, points 24 to 26
20
Strength to Weight: Bending, points 31 to 32
26
Thermal Diffusivity, mm2/s 64
52
Thermal Shock Resistance, points 10 to 11
9.3

Alloy Composition

Aluminum (Al), % 95.2 to 98
89.3 to 93.1
Chromium (Cr), % 0.1 to 0.3
0.15 to 0.25
Copper (Cu), % 0 to 0.25
3.7 to 4.5
Iron (Fe), % 0 to 0.7
0 to 0.8
Magnesium (Mg), % 1.0 to 1.5
1.2 to 1.7
Manganese (Mn), % 0.9 to 1.4
0 to 0.1
Nickel (Ni), % 0
1.8 to 2.3
Silicon (Si), % 0 to 0.3
0 to 0.6
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15