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5040 Aluminum vs. ACI-ASTM CB7Cu-2 Steel

5040 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CB7Cu-2 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is ACI-ASTM CB7Cu-2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
300 to 420
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 5.7 to 6.8
5.7 to 11
Fatigue Strength, MPa 100 to 130
420 to 590
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Tensile Strength: Ultimate (UTS), MPa 240 to 260
960 to 1350
Tensile Strength: Yield (Proof), MPa 190 to 230
760 to 1180

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 600
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.6
Embodied Energy, MJ/kg 150
38
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
71 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
1510 to 3600
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 24 to 26
34 to 48
Strength to Weight: Bending, points 31 to 32
28 to 35
Thermal Diffusivity, mm2/s 64
4.6
Thermal Shock Resistance, points 10 to 11
32 to 45

Alloy Composition

Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0.1 to 0.3
14 to 15.5
Copper (Cu), % 0 to 0.25
2.5 to 3.2
Iron (Fe), % 0 to 0.7
73.6 to 79
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 0.7
Nickel (Ni), % 0
4.5 to 5.5
Niobium (Nb), % 0
0 to 0.35
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0