5040 Aluminum vs. AISI 301L Stainless Steel
5040 aluminum belongs to the aluminum alloys classification, while AISI 301L stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.
For each property being compared, the top bar is 5040 aluminum and the bottom bar is AISI 301L stainless steel.
Metric UnitsUS Customary Units
Mechanical Properties
| Brinell Hardness | 66 to 74 | |
| 210 to 320 |
| Elastic (Young's, Tensile) Modulus, GPa | 70 | |
| 200 |
| Elongation at Break, % | 5.7 to 6.8 | |
| 22 to 50 |
| Fatigue Strength, MPa | 100 to 130 | |
| 240 to 530 |
| Poisson's Ratio | 0.33 | |
| 0.28 |
| Shear Modulus, GPa | 26 | |
| 77 |
| Shear Strength, MPa | 140 to 150 | |
| 440 to 660 |
| Tensile Strength: Ultimate (UTS), MPa | 240 to 260 | |
| 620 to 1040 |
| Tensile Strength: Yield (Proof), MPa | 190 to 230 | |
| 250 to 790 |
Thermal Properties
| Latent Heat of Fusion, J/g | 400 | |
| 280 |
| Maximum Temperature: Mechanical, °C | 190 | |
| 890 |
| Melting Completion (Liquidus), °C | 650 | |
| 1430 |
| Melting Onset (Solidus), °C | 600 | |
| 1390 |
| Specific Heat Capacity, J/kg-K | 900 | |
| 480 |
| Thermal Conductivity, W/m-K | 160 | |
| 15 |
| Thermal Expansion, µm/m-K | 23 | |
| 16 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 41 | |
| 2.3 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 130 | |
| 2.7 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 9.5 | |
| 13 |
| Density, g/cm3 | 2.8 | |
| 7.8 |
| Embodied Carbon, kg CO2/kg material | 8.3 | |
| 2.7 |
| Embodied Energy, MJ/kg | 150 | |
| 39 |
| Embodied Water, L/kg | 1180 | |
| 130 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 14 to 15 | |
| 210 to 300 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 260 to 380 | |
| 160 to 1580 |
| Stiffness to Weight: Axial, points | 14 | |
| 14 |
| Stiffness to Weight: Bending, points | 50 | |
| 25 |
| Strength to Weight: Axial, points | 24 to 26 | |
| 22 to 37 |
| Strength to Weight: Bending, points | 31 to 32 | |
| 21 to 29 |
| Thermal Diffusivity, mm2/s | 64 | |
| 4.1 |
| Thermal Shock Resistance, points | 10 to 11 | |
| 14 to 24 |
Alloy Composition
| Aluminum (Al), % | 95.2 to 98 | |
| 0 |
| Carbon (C), % | 0 | |
| 0 to 0.030 |
| Chromium (Cr), % | 0.1 to 0.3 | |
| 16 to 18 |
| Copper (Cu), % | 0 to 0.25 | |
| 0 |
| Iron (Fe), % | 0 to 0.7 | |
| 70.7 to 78 |
| Magnesium (Mg), % | 1.0 to 1.5 | |
| 0 |
| Manganese (Mn), % | 0.9 to 1.4 | |
| 0 to 2.0 |
| Nickel (Ni), % | 0 | |
| 6.0 to 8.0 |
| Nitrogen (N), % | 0 | |
| 0 to 0.2 |
| Phosphorus (P), % | 0 | |
| 0 to 0.045 |
| Silicon (Si), % | 0 to 0.3 | |
| 0 to 1.0 |
| Sulfur (S), % | 0 | |
| 0 to 0.030 |
| Zinc (Zn), % | 0 to 0.25 | |
| 0 |
| Residuals, % | 0 to 0.15 | |
| 0 |