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5040 Aluminum vs. ASTM A387 Grade 12 Steel

5040 aluminum belongs to the aluminum alloys classification, while ASTM A387 grade 12 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is ASTM A387 grade 12 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
140 to 160
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 5.7 to 6.8
25
Fatigue Strength, MPa 100 to 130
190 to 230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 140 to 150
300 to 330
Tensile Strength: Ultimate (UTS), MPa 240 to 260
470 to 520
Tensile Strength: Yield (Proof), MPa 190 to 230
260 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
430
Melting Completion (Liquidus), °C 650
1470
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
44
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.8
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.6
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1180
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
98 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
180 to 250
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 24 to 26
16 to 18
Strength to Weight: Bending, points 31 to 32
17 to 18
Thermal Diffusivity, mm2/s 64
12
Thermal Shock Resistance, points 10 to 11
14 to 15

Alloy Composition

Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0.050 to 0.17
Chromium (Cr), % 0.1 to 0.3
0.8 to 1.2
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.7
97 to 98.2
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0.4 to 0.65
Molybdenum (Mo), % 0
0.45 to 0.6
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.3
0.15 to 0.4
Sulfur (S), % 0
0 to 0.025
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0