5040 Aluminum vs. AWS E209
5040 aluminum belongs to the aluminum alloys classification, while AWS E209 belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.
For each property being compared, the top bar is 5040 aluminum and the bottom bar is AWS E209.
Metric UnitsUS Customary Units
Mechanical Properties
| Elastic (Young's, Tensile) Modulus, GPa | 70 | |
| 200 |
| Elongation at Break, % | 5.7 to 6.8 | |
| 17 |
| Poisson's Ratio | 0.33 | |
| 0.28 |
| Shear Modulus, GPa | 26 | |
| 79 |
| Tensile Strength: Ultimate (UTS), MPa | 240 to 260 | |
| 770 |
Thermal Properties
| Latent Heat of Fusion, J/g | 400 | |
| 300 |
| Melting Completion (Liquidus), °C | 650 | |
| 1420 |
| Melting Onset (Solidus), °C | 600 | |
| 1370 |
| Specific Heat Capacity, J/kg-K | 900 | |
| 480 |
| Thermal Expansion, µm/m-K | 23 | |
| 14 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 9.5 | |
| 21 |
| Density, g/cm3 | 2.8 | |
| 7.8 |
| Embodied Carbon, kg CO2/kg material | 8.3 | |
| 4.4 |
| Embodied Energy, MJ/kg | 150 | |
| 63 |
| Embodied Water, L/kg | 1180 | |
| 180 |
Common Calculations
| Stiffness to Weight: Axial, points | 14 | |
| 14 |
| Stiffness to Weight: Bending, points | 50 | |
| 25 |
| Strength to Weight: Axial, points | 24 to 26 | |
| 28 |
| Strength to Weight: Bending, points | 31 to 32 | |
| 24 |
| Thermal Shock Resistance, points | 10 to 11 | |
| 19 |
Alloy Composition
| Aluminum (Al), % | 95.2 to 98 | |
| 0 |
| Carbon (C), % | 0 | |
| 0 to 0.060 |
| Chromium (Cr), % | 0.1 to 0.3 | |
| 20.5 to 24 |
| Copper (Cu), % | 0 to 0.25 | |
| 0 to 0.75 |
| Iron (Fe), % | 0 to 0.7 | |
| 51.5 to 64.3 |
| Magnesium (Mg), % | 1.0 to 1.5 | |
| 0 |
| Manganese (Mn), % | 0.9 to 1.4 | |
| 4.0 to 7.0 |
| Molybdenum (Mo), % | 0 | |
| 1.5 to 3.0 |
| Nickel (Ni), % | 0 | |
| 9.5 to 12 |
| Nitrogen (N), % | 0 | |
| 0.1 to 0.3 |
| Phosphorus (P), % | 0 | |
| 0 to 0.040 |
| Silicon (Si), % | 0 to 0.3 | |
| 0 to 1.0 |
| Sulfur (S), % | 0 | |
| 0 to 0.030 |
| Vanadium (V), % | 0 | |
| 0.1 to 0.3 |
| Zinc (Zn), % | 0 to 0.25 | |
| 0 |
| Residuals, % | 0 to 0.15 | |
| 0 |