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5040 Aluminum vs. EN 1.4110 Stainless Steel

5040 aluminum belongs to the aluminum alloys classification, while EN 1.4110 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is EN 1.4110 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 5.7 to 6.8
11 to 14
Fatigue Strength, MPa 100 to 130
250 to 730
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 140 to 150
470 to 1030
Tensile Strength: Ultimate (UTS), MPa 240 to 260
770 to 1720
Tensile Strength: Yield (Proof), MPa 190 to 230
430 to 1330

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
790
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
30
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.8
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.3
Embodied Energy, MJ/kg 150
33
Embodied Water, L/kg 1180
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
90 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
480 to 4550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 24 to 26
28 to 62
Strength to Weight: Bending, points 31 to 32
24 to 41
Thermal Diffusivity, mm2/s 64
8.1
Thermal Shock Resistance, points 10 to 11
27 to 60

Alloy Composition

Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0.48 to 0.6
Chromium (Cr), % 0.1 to 0.3
13 to 15
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.7
81.4 to 86
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 0.8
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Vanadium (V), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0