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5040 Aluminum vs. EN 1.4658 Stainless Steel

5040 aluminum belongs to the aluminum alloys classification, while EN 1.4658 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is EN 1.4658 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
260
Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 5.7 to 6.8
28
Fatigue Strength, MPa 100 to 130
530
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 140 to 150
580
Tensile Strength: Ultimate (UTS), MPa 240 to 260
900
Tensile Strength: Yield (Proof), MPa 190 to 230
730

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
16
Thermal Expansion, µm/m-K 23
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
25
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
4.5
Embodied Energy, MJ/kg 150
61
Embodied Water, L/kg 1180
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
240
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
1280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 24 to 26
32
Strength to Weight: Bending, points 31 to 32
26
Thermal Diffusivity, mm2/s 64
4.3
Thermal Shock Resistance, points 10 to 11
24

Alloy Composition

Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.1 to 0.3
26 to 29
Cobalt (Co), % 0
0.5 to 2.0
Copper (Cu), % 0 to 0.25
0 to 1.0
Iron (Fe), % 0 to 0.7
50.9 to 63.7
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 1.5
Molybdenum (Mo), % 0
4.0 to 5.0
Nickel (Ni), % 0
5.5 to 9.5
Nitrogen (N), % 0
0.3 to 0.5
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.3
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0