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5040 Aluminum vs. EN 1.7335 Steel

5040 aluminum belongs to the aluminum alloys classification, while EN 1.7335 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is EN 1.7335 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
150 to 160
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 5.7 to 6.8
21 to 22
Fatigue Strength, MPa 100 to 130
200 to 220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 140 to 150
310 to 330
Tensile Strength: Ultimate (UTS), MPa 240 to 260
500 to 520
Tensile Strength: Yield (Proof), MPa 190 to 230
280 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
430
Melting Completion (Liquidus), °C 650
1470
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
44
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.8
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 8.3
1.6
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1180
52

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
91 to 97
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
210 to 260
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 24 to 26
18
Strength to Weight: Bending, points 31 to 32
18
Thermal Diffusivity, mm2/s 64
12
Thermal Shock Resistance, points 10 to 11
15

Alloy Composition

Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0.080 to 0.18
Chromium (Cr), % 0.1 to 0.3
0.7 to 1.2
Copper (Cu), % 0 to 0.25
0 to 0.3
Iron (Fe), % 0 to 0.7
96.4 to 98.4
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0.4 to 1.0
Molybdenum (Mo), % 0
0.4 to 0.6
Nitrogen (N), % 0
0 to 0.012
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.3
0 to 0.35
Sulfur (S), % 0
0 to 0.010
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0