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5040 Aluminum vs. EN 2.4815 Cast Nickel

5040 aluminum belongs to the aluminum alloys classification, while EN 2.4815 cast nickel belongs to the nickel alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is EN 2.4815 cast nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 5.7 to 6.8
3.4
Fatigue Strength, MPa 100 to 130
89
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Tensile Strength: Ultimate (UTS), MPa 240 to 260
460
Tensile Strength: Yield (Proof), MPa 190 to 230
220

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 650
1510
Melting Onset (Solidus), °C 600
1450
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
25
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
47
Density, g/cm3 2.8
8.3
Embodied Carbon, kg CO2/kg material 8.3
7.9
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1180
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
13
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
130
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 24 to 26
15
Strength to Weight: Bending, points 31 to 32
16
Thermal Diffusivity, mm2/s 64
6.4
Thermal Shock Resistance, points 10 to 11
17

Alloy Composition

Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0.35 to 0.65
Chromium (Cr), % 0.1 to 0.3
12 to 18
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.7
9.8 to 28.7
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 2.0
Molybdenum (Mo), % 0
0 to 1.0
Nickel (Ni), % 0
58 to 66
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
1.0 to 2.5
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0