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5040 Aluminum vs. EN AC-46400 Aluminum

Both 5040 aluminum and EN AC-46400 aluminum are aluminum alloys. They have 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is EN AC-46400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
77 to 120
Elastic (Young's, Tensile) Modulus, GPa 70
72
Elongation at Break, % 5.7 to 6.8
1.1 to 1.7
Fatigue Strength, MPa 100 to 130
75 to 85
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 240 to 260
170 to 310
Tensile Strength: Yield (Proof), MPa 190 to 230
110 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
520
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
610
Melting Onset (Solidus), °C 600
570
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 23
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
33
Electrical Conductivity: Equal Weight (Specific), % IACS 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.3
7.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
1.7 to 4.9
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
82 to 500
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
52
Strength to Weight: Axial, points 24 to 26
18 to 32
Strength to Weight: Bending, points 31 to 32
26 to 38
Thermal Diffusivity, mm2/s 64
55
Thermal Shock Resistance, points 10 to 11
7.8 to 14

Alloy Composition

Aluminum (Al), % 95.2 to 98
85.4 to 90.5
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0.8 to 1.3
Iron (Fe), % 0 to 0.7
0 to 0.8
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 1.0 to 1.5
0.25 to 0.65
Manganese (Mn), % 0.9 to 1.4
0.15 to 0.55
Nickel (Ni), % 0
0 to 0.2
Silicon (Si), % 0 to 0.3
8.3 to 9.7
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.8
Residuals, % 0
0 to 0.25