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5040 Aluminum vs. Grade 24 Titanium

5040 aluminum belongs to the aluminum alloys classification, while grade 24 titanium belongs to the titanium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is grade 24 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
110
Elongation at Break, % 5.7 to 6.8
11
Fatigue Strength, MPa 100 to 130
550
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
40
Shear Strength, MPa 140 to 150
610
Tensile Strength: Ultimate (UTS), MPa 240 to 260
1010
Tensile Strength: Yield (Proof), MPa 190 to 230
940

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
340
Melting Completion (Liquidus), °C 650
1610
Melting Onset (Solidus), °C 600
1560
Specific Heat Capacity, J/kg-K 900
560
Thermal Conductivity, W/m-K 160
7.1
Thermal Expansion, µm/m-K 23
9.6

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
1.0
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.0

Otherwise Unclassified Properties

Density, g/cm3 2.8
4.5
Embodied Carbon, kg CO2/kg material 8.3
43
Embodied Energy, MJ/kg 150
710
Embodied Water, L/kg 1180
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
110
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
4160
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 24 to 26
63
Strength to Weight: Bending, points 31 to 32
50
Thermal Diffusivity, mm2/s 64
2.9
Thermal Shock Resistance, points 10 to 11
72

Alloy Composition

Aluminum (Al), % 95.2 to 98
5.5 to 6.8
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 0.7
0 to 0.4
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.2
Palladium (Pd), % 0
0.040 to 0.080
Silicon (Si), % 0 to 0.3
0
Titanium (Ti), % 0
87.5 to 91
Vanadium (V), % 0
3.5 to 4.5
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.4