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5040 Aluminum vs. Solder Alloy 601

5040 aluminum belongs to the aluminum alloys classification, while solder alloy 601 belongs to the otherwise unclassified metals. There are 22 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is solder alloy 601.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
5.0
Elastic (Young's, Tensile) Modulus, GPa 70
31
Elongation at Break, % 5.7 to 6.8
83
Poisson's Ratio 0.33
0.41
Shear Modulus, GPa 26
11
Tensile Strength: Ultimate (UTS), MPa 240 to 260
12

Thermal Properties

Latent Heat of Fusion, J/g 400
43
Melting Completion (Liquidus), °C 650
120
Melting Onset (Solidus), °C 600
120
Specific Heat Capacity, J/kg-K 900
230
Thermal Conductivity, W/m-K 160
34
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
12
Electrical Conductivity: Equal Weight (Specific), % IACS 130
14

Otherwise Unclassified Properties

Density, g/cm3 2.8
7.3
Embodied Water, L/kg 1180
1330

Common Calculations

Stiffness to Weight: Axial, points 14
2.3
Stiffness to Weight: Bending, points 50
14
Strength to Weight: Axial, points 24 to 26
0.45
Strength to Weight: Bending, points 31 to 32
1.6
Thermal Diffusivity, mm2/s 64
20
Thermal Shock Resistance, points 10 to 11
1.2

Alloy Composition

Aluminum (Al), % 95.2 to 98
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0 to 0.050
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
51 to 52.5
Iron (Fe), % 0 to 0.7
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.3
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
47.5 to 48.5
Zinc (Zn), % 0 to 0.25
0 to 0.0010
Residuals, % 0 to 0.15
0