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5040 Aluminum vs. Nickel 201

5040 aluminum belongs to the aluminum alloys classification, while nickel 201 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is nickel 201.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
180
Elongation at Break, % 5.7 to 6.8
4.5 to 45
Fatigue Strength, MPa 100 to 130
42 to 210
Poisson's Ratio 0.33
0.31
Shear Modulus, GPa 26
70
Shear Strength, MPa 140 to 150
270 to 380
Tensile Strength: Ultimate (UTS), MPa 240 to 260
390 to 660
Tensile Strength: Yield (Proof), MPa 190 to 230
80 to 510

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
900
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 600
1440
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 160
78
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
19
Electrical Conductivity: Equal Weight (Specific), % IACS 130
19

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
65
Density, g/cm3 2.8
8.9
Embodied Carbon, kg CO2/kg material 8.3
11
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
25 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
17 to 720
Stiffness to Weight: Axial, points 14
11
Stiffness to Weight: Bending, points 50
21
Strength to Weight: Axial, points 24 to 26
12 to 20
Strength to Weight: Bending, points 31 to 32
13 to 19
Thermal Diffusivity, mm2/s 64
20
Thermal Shock Resistance, points 10 to 11
11 to 19

Alloy Composition

Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.7
0 to 0.4
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 0.35
Nickel (Ni), % 0
99 to 100
Silicon (Si), % 0 to 0.3
0 to 0.35
Sulfur (S), % 0
0 to 0.010
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0