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5040 Aluminum vs. C10200 Copper

5040 aluminum belongs to the aluminum alloys classification, while C10200 copper belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is C10200 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
120
Elongation at Break, % 5.7 to 6.8
2.6 to 50
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
43
Shear Strength, MPa 140 to 150
160 to 240
Tensile Strength: Ultimate (UTS), MPa 240 to 260
230 to 410
Tensile Strength: Yield (Proof), MPa 190 to 230
77 to 400

Thermal Properties

Latent Heat of Fusion, J/g 400
210
Maximum Temperature: Mechanical, °C 190
200
Melting Completion (Liquidus), °C 650
1080
Melting Onset (Solidus), °C 600
1080
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 160
390
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
100
Electrical Conductivity: Equal Weight (Specific), % IACS 130
100

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.8
9.0
Embodied Carbon, kg CO2/kg material 8.3
2.6
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1180
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
9.4 to 91
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
25 to 690
Stiffness to Weight: Axial, points 14
7.2
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 24 to 26
7.2 to 13
Strength to Weight: Bending, points 31 to 32
9.4 to 14
Thermal Diffusivity, mm2/s 64
110
Thermal Shock Resistance, points 10 to 11
8.2 to 15

Alloy Composition

Aluminum (Al), % 95.2 to 98
0
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
99.95 to 100
Iron (Fe), % 0 to 0.7
0
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0
Oxygen (O), % 0
0 to 0.0010
Silicon (Si), % 0 to 0.3
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0