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5040 Aluminum vs. C81500 Copper

5040 aluminum belongs to the aluminum alloys classification, while C81500 copper belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is C81500 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
110
Elastic (Young's, Tensile) Modulus, GPa 70
120
Elongation at Break, % 5.7 to 6.8
17
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
44
Tensile Strength: Ultimate (UTS), MPa 240 to 260
350
Tensile Strength: Yield (Proof), MPa 190 to 230
280

Thermal Properties

Latent Heat of Fusion, J/g 400
210
Maximum Temperature: Mechanical, °C 190
200
Melting Completion (Liquidus), °C 650
1090
Melting Onset (Solidus), °C 600
1080
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 160
320
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
82
Electrical Conductivity: Equal Weight (Specific), % IACS 130
83

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.8
8.9
Embodied Carbon, kg CO2/kg material 8.3
2.6
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1180
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
56
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
330
Stiffness to Weight: Axial, points 14
7.3
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 24 to 26
11
Strength to Weight: Bending, points 31 to 32
12
Thermal Diffusivity, mm2/s 64
91
Thermal Shock Resistance, points 10 to 11
12

Alloy Composition

Aluminum (Al), % 95.2 to 98
0 to 0.1
Chromium (Cr), % 0.1 to 0.3
0.4 to 1.5
Copper (Cu), % 0 to 0.25
97.4 to 99.6
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0
0 to 0.020
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0
Silicon (Si), % 0 to 0.3
0 to 0.15
Tin (Sn), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.5