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5040 Aluminum vs. C90800 Bronze

5040 aluminum belongs to the aluminum alloys classification, while C90800 bronze belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is C90800 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
90
Elastic (Young's, Tensile) Modulus, GPa 70
110
Elongation at Break, % 5.7 to 6.8
13
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
40
Tensile Strength: Ultimate (UTS), MPa 240 to 260
330
Tensile Strength: Yield (Proof), MPa 190 to 230
170

Thermal Properties

Latent Heat of Fusion, J/g 400
190
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
990
Melting Onset (Solidus), °C 600
870
Specific Heat Capacity, J/kg-K 900
370
Thermal Conductivity, W/m-K 160
68
Thermal Expansion, µm/m-K 23
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
11
Electrical Conductivity: Equal Weight (Specific), % IACS 130
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.8
8.7
Embodied Carbon, kg CO2/kg material 8.3
3.8
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1180
410

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
35
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
140
Stiffness to Weight: Axial, points 14
6.9
Stiffness to Weight: Bending, points 50
18
Strength to Weight: Axial, points 24 to 26
11
Strength to Weight: Bending, points 31 to 32
12
Thermal Diffusivity, mm2/s 64
21
Thermal Shock Resistance, points 10 to 11
12

Alloy Composition

Aluminum (Al), % 95.2 to 98
0 to 0.0050
Antimony (Sb), % 0
0 to 0.2
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
85.3 to 89
Iron (Fe), % 0 to 0.7
0 to 0.15
Lead (Pb), % 0
0 to 0.25
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.3
Silicon (Si), % 0 to 0.3
0 to 0.0050
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0
11 to 13
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0