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5040 Aluminum vs. C95200 Bronze

5040 aluminum belongs to the aluminum alloys classification, while C95200 bronze belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is C95200 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
120
Elastic (Young's, Tensile) Modulus, GPa 70
110
Elongation at Break, % 5.7 to 6.8
29
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
42
Tensile Strength: Ultimate (UTS), MPa 240 to 260
520
Tensile Strength: Yield (Proof), MPa 190 to 230
190

Thermal Properties

Latent Heat of Fusion, J/g 400
230
Maximum Temperature: Mechanical, °C 190
220
Melting Completion (Liquidus), °C 650
1050
Melting Onset (Solidus), °C 600
1040
Specific Heat Capacity, J/kg-K 900
430
Thermal Conductivity, W/m-K 160
50
Thermal Expansion, µm/m-K 23
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
11
Electrical Conductivity: Equal Weight (Specific), % IACS 130
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
28
Density, g/cm3 2.8
8.3
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
120
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
170
Stiffness to Weight: Axial, points 14
7.6
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 24 to 26
17
Strength to Weight: Bending, points 31 to 32
17
Thermal Diffusivity, mm2/s 64
14
Thermal Shock Resistance, points 10 to 11
19

Alloy Composition

Aluminum (Al), % 95.2 to 98
8.5 to 9.5
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
86 to 89
Iron (Fe), % 0 to 0.7
2.5 to 4.0
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0
Silicon (Si), % 0 to 0.3
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 1.0