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5040 Aluminum vs. N06603 Nickel

5040 aluminum belongs to the aluminum alloys classification, while N06603 nickel belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is N06603 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 5.7 to 6.8
28
Fatigue Strength, MPa 100 to 130
230
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 140 to 150
480
Tensile Strength: Ultimate (UTS), MPa 240 to 260
740
Tensile Strength: Yield (Proof), MPa 190 to 230
340

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 190
1000
Melting Completion (Liquidus), °C 650
1340
Melting Onset (Solidus), °C 600
1300
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
11
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 130
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.8
8.2
Embodied Carbon, kg CO2/kg material 8.3
8.4
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1180
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
170
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 24 to 26
25
Strength to Weight: Bending, points 31 to 32
22
Thermal Diffusivity, mm2/s 64
2.9
Thermal Shock Resistance, points 10 to 11
20

Alloy Composition

Aluminum (Al), % 95.2 to 98
2.4 to 3.0
Carbon (C), % 0
0.2 to 0.4
Chromium (Cr), % 0.1 to 0.3
24 to 26
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.7
8.0 to 11
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 0.15
Nickel (Ni), % 0
57.7 to 65.6
Phosphorus (P), % 0
0 to 0.2
Silicon (Si), % 0 to 0.3
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
0.010 to 0.25
Yttrium (Y), % 0
0.010 to 0.15
Zinc (Zn), % 0 to 0.25
0.010 to 0.1
Residuals, % 0 to 0.15
0