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5040 Aluminum vs. N09777 Nickel

5040 aluminum belongs to the aluminum alloys classification, while N09777 nickel belongs to the nickel alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is N09777 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 5.7 to 6.8
39
Fatigue Strength, MPa 100 to 130
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
77
Shear Strength, MPa 140 to 150
400
Tensile Strength: Ultimate (UTS), MPa 240 to 260
580
Tensile Strength: Yield (Proof), MPa 190 to 230
240

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 190
960
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 600
1390
Specific Heat Capacity, J/kg-K 900
460
Thermal Expansion, µm/m-K 23
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
38
Density, g/cm3 2.8
8.1
Embodied Carbon, kg CO2/kg material 8.3
7.4
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1180
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
180
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 24 to 26
20
Strength to Weight: Bending, points 31 to 32
19
Thermal Shock Resistance, points 10 to 11
16

Alloy Composition

Aluminum (Al), % 95.2 to 98
0 to 0.35
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.1 to 0.3
14 to 19
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.7
28.5 to 47.5
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 1.0
Molybdenum (Mo), % 0
2.5 to 5.5
Nickel (Ni), % 0
34 to 42
Niobium (Nb), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.3
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
2.0 to 3.0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0