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5040 Aluminum vs. ZC63A Magnesium

5040 aluminum belongs to the aluminum alloys classification, while ZC63A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is ZC63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
60
Elastic (Young's, Tensile) Modulus, GPa 70
48
Elongation at Break, % 5.7 to 6.8
3.3
Fatigue Strength, MPa 100 to 130
94
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
19
Shear Strength, MPa 140 to 150
130
Tensile Strength: Ultimate (UTS), MPa 240 to 260
220
Tensile Strength: Yield (Proof), MPa 190 to 230
130

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 190
98
Melting Completion (Liquidus), °C 650
550
Melting Onset (Solidus), °C 600
470
Specific Heat Capacity, J/kg-K 900
950
Thermal Conductivity, W/m-K 160
120
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
32
Electrical Conductivity: Equal Weight (Specific), % IACS 130
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.8
2.1
Embodied Carbon, kg CO2/kg material 8.3
22
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
6.3
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
190
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
58
Strength to Weight: Axial, points 24 to 26
29
Strength to Weight: Bending, points 31 to 32
38
Thermal Diffusivity, mm2/s 64
58
Thermal Shock Resistance, points 10 to 11
12

Alloy Composition

Aluminum (Al), % 95.2 to 98
0
Chromium (Cr), % 0.1 to 0.3
0
Copper (Cu), % 0 to 0.25
2.4 to 3.0
Iron (Fe), % 0 to 0.7
0
Magnesium (Mg), % 1.0 to 1.5
89.2 to 91.9
Manganese (Mn), % 0.9 to 1.4
0.25 to 0.75
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.3
0 to 0.2
Zinc (Zn), % 0 to 0.25
5.5 to 6.5
Residuals, % 0
0 to 0.3