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5042 Aluminum vs. 1100 Aluminum

Both 5042 aluminum and 1100 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5042 aluminum and the bottom bar is 1100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 1.1 to 3.4
1.1 to 32
Fatigue Strength, MPa 97 to 120
32 to 71
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 200
54 to 95
Tensile Strength: Ultimate (UTS), MPa 340 to 360
86 to 170
Tensile Strength: Yield (Proof), MPa 270 to 310
28 to 150

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 570
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
220
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
59
Electrical Conductivity: Equal Weight (Specific), % IACS 110
190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.6 to 12
0.76 to 52
Resilience: Unit (Modulus of Resilience), kJ/m3 550 to 720
5.7 to 170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 35 to 37
8.7 to 17
Strength to Weight: Bending, points 40 to 42
16 to 25
Thermal Diffusivity, mm2/s 53
90
Thermal Shock Resistance, points 15 to 16
3.7 to 7.4

Alloy Composition

Aluminum (Al), % 94.2 to 96.8
99 to 99.95
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.15
0.050 to 0.2
Iron (Fe), % 0 to 0.35
0 to 1.0
Magnesium (Mg), % 3.0 to 4.0
0
Manganese (Mn), % 0.2 to 0.5
0 to 0.050
Silicon (Si), % 0 to 0.2
0 to 1.0
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants